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Upgradation of Existing WWTP at Thai Cardboard Ltd, Thailand

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  • Upgradation of Existing WWTP at Thai Cardboard Ltd, Thailand
THE PROJECT
  • Thai Cardboard Co Ltd situated near Bangkok is a reputed manufacturer of Card board for printing and molded pulp products.
THE EFFLUENT EXISTING TREATMENT PLANT
  • Production activities within the plant premises generates around 1.5 to 2 MLD effluent which is treated in a wastewater treatment plant comprising DAF followed by Micro Screens. The Primary treated effluent is then further treated biologically in a conventional activated sludge process.
EXISTING TREATMENT PLANT
  • DAF
  • Micro Screens
  • Activated Sludge
  • Secondary Clarifier

Fig 1 : Existing Treatment Unit

THE PROBLEM
  • The existing activated sludge process was facing severe bulking problem having SVI values of 800-900 ml/g and also outlet COD was very high to the tune of 320 mg/lit which required to be controlled for meeting discharge limits. The excessive bulking had caused severe sludge floating and thus restricted the plant operation reducing the treatment capacity.
THE SOLUTION
  • In order to solve the clients specific issues related to sludge bulking , COD reduction and additional treatment capacity, trials were conducted at site with Levapor carriers.
  • After successful trial run of pilot plants, it was confirmed that addition of Levapor carriers certainly improves the COD reduction, sludge settling properties reducing bulking and also allows higher flow rates increasing plant treatment capacity.

Fig 2 : Results of the Pilot testing conducted at site.

RESULTS
  • After adding Levapor carriers in the existing activated sludge with little modification, within few weeks the plant had achieved remarkable improvement in the settling properties of sludge reducing bulking and also COD reduction improved drastically achieving COD < 100 ppm at the clarifier outlet. Due to better performance of the clarifier the unit was also able to treat higher flow rates through the biological process increasing the plant’s overall treatment capability.

Fig 3 : Results after full scale implementation

BENEFITS OF LEVAPOR IFAS SOLUTIONS AT THAI CARD BOARD
  • Higher flow rates to the tune of 2 MLD from same plant
  • COD < 100 ppm at the outlet of secondary clarifier
  • Reduction in sludge bulking and lower TSS carryover in the treated effluent