THE PROJECT

A prominent sugar mill located in the south east asia has a requirement for sugar industry effluent treatment plant meeting their new discharge norms of COD < 100 ppm.

THE PROBLEM


THE PROBLEM
Due to wide fluctuations in the net production at the site, the premises require a biological system which can cope up the fluctuations and still could achieve desired treatment goals.

The effluent generated from the premises has a varying flow rate of 300-600 m3/day and also the COD levels vary from 3000-4000 ppm. The plant also has issues with shock loads due to various routine maintenance activities within the production facilities.

THE SOLUTION

Based on our on site trials for the proposed project, following treatment scheme was suggested:

Treatment Scheme:

  • Micro Aerobic Equalization Tank
  • LEVAPOR IFAS Reactor
  • Secondary Clarifier
Sugar industry effluent treatment plant
Aeration tank with LEVAPOR Carriers at site

THE RESULTS

The plant is consistently achieving desired levels of outlet COD < 100 ppm under varying flow and COD load conditions. Due to implementation of the LEVAPOR IFAS Process, the settling properties of the MLSS has improved drastically and effluent has much better clarity at the outlet of secondary clarifier with lower level of TSS carryover.

THE BENEFITS

  • Smaller foot print of just 500 m3 reactor volume
  • Consistent COD reduction under all load conditions
  • Better capability of tolerating toxic shock load
  • Better settling properties of the MLSS and thus higher quality of treated effluent at the clarifier outlet